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  • Intelligent Controllers

    iTC

    iTC

    In order to operate high quality mixtures, it is essential to use optimally designed temperature control units.

    Temperature control unit with digital intelligent controller - iTC

    • iTC especially developed for HF MIXING GROUP equipment
    • Temperature control depending on the mixing process
    • Optimal energy consumption
    • Trouble-free integration into the mixing line controls
    • Frequency regulation of the pump as an additional control parameter

    Benefits

    • Easy installation
    • Optimised operation communication and maintenance
    • Regulator optimisation
    • No heating phases during the mixing cycle
    • Reducing operating costs
    • Process data recording
    • Short commissioning time
    • Fully integration into HF MIXING GROUP control concept
    • Standard controller for all HF MIXING GROUP temperature control units
    • Available for different TCU´s manufactures

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    iXseal

    iXseal

    Intelligent controller for state-of-the-art mixing technology.

    The intelligent dust stop – iXseal

    The digital dust stop controller iXseal for environmentally friendly mixing

    • Reduction of dust seal pressure
    • Optimized slipring lubrication
    • Optimized annular gap lubrication
    • Less undenfied lubrication oil in the compound

    Benefits

    • Easy installation
    • Reduce mechanical wear of dust stops
    • Reduce brake effect & main drive energy input
    • Increase dust stop life time
    • Reduction of fresh slipring oil consumption and therefore reduction of recycling costs
    • Reduction of fresh annular gap oil consumption and therefore reduction of recycling costs

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    iRam & ADVISE® ES process controller

    iRam & ADVISE® ES process controller

    The intelligent ram controller

    iRam Basic version

    • Ram up, down and cleaning position
    • Ram pressure control
    • Ram floating
    • Reduce pressure by drop door opening

    Benefits

    • Easy installation
    • Individual ram speed adjustment
    • Slowly approach of end positions
    • Fast and eficient pressure control
    • Increase system availability and thus increase the production output
    • Reducing of noise and thus improved working conditions for the operator at the mixer
    • Minimize wear
    • Included in ADVISE® CS

    iRam Extended version

    • Variable ram layback controlled by recipe parameter settings
    • Ram „slow“ down and up movement controlled by recipe parameter settings

    *HF MIXING GROUP hydraulic control (PLC) is required!

    Benefits

    • Easy installation
    • Possibility to achieve safe & better degassing
    • Possibility for improved distribution
    • Possibility for throughput increasing
    • Reduction of fillers on top of the ram
    • Reduction of raw material losses through dust collection system
    • Improved process oil injection achieving by sealed ram gap
    • Reduction of batch cycle time
    • Less ram cleaning time
    • iRam basic and extended functions are included in ADVISE® CS & ES

    ADVISE® ES process controller

    Ram position profile controller based on iRam

    ADVISE® ES ram intelligent positions and pressure profile controller
    ADVISE® ES profile designer with iRam intelligent position and pressure profile controller.
    *HF MIXING GROUP ADVISE® ES mixing room control is required!

    Benefits

    • Easy configuration of ram position profile control in the ADVISE® ES software
    • Simple design of individual ram and pressure profiles in the ADVISE® ES office application
    • Reduction of accident risks by degassing of the mixing chamber (WPC and silica) during controlles ram moves
    • Additional mixing effect when using the sinus function
    • The batch may be pushed partially up into the feeding chute to allow better dispersion to improve batch quality
    • Slowly incorporate fibers to prevent fiber nests (excessively compressed the fibers) in the compound, thereby improving the compound quality
    • Reduce the time required for ram lifting steps
    • Possible process optimisation for silica compounds

    More information

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    ADVISE® ES Batch temperature controller

    ADVISE® ES Batch temperature controller

    Constant batch temperature controller

    The digital constant batch temperature controller based on ADVISE® ES software
    Opportunity to mix for an extended time at a constant batch temperature

    Benefits

    • Easy configuration of constant batch temperature controller in the ADVISE® ES software
    • Constant batch temperature by varying of rotor speed
    • Possible process optimisation
    • Avoiding unintentional crossing of temperature limits during the automatic process
    • Controlled silanisation at constant temperature over an extended period of time or transition
    • Simplified mixing of accelerator and crosslinking chemicals at controlled temperature
    • Prevention of scrap compound

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    ADVISE® Oil injection controller

    ADVISE® Oil injection controller

    Torque related oil injection controller

    The digital torque related oil injection controller based on ADVISE® ES software.

    The torque related oil injection controller is an intermitting oil injection controller by monitoring the torque of the main motor.

    Benefits

    • Easy configuration of torque related oil injection controller in the ADVISE® ES software
    • Prevent slipping of mixer rotors after oil injection
    • Incorporation of large amounts of oil in shortest possible time
    • Better temperature control of cool the compound in a single stage process
    • Reduction of batch cycle time
    • Minimize power loss at oil injection

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    iCMSpot

    iCMSpot

    Online condition monitoring

    Increasing of equipment availability – Reduction of costs

    Online dust stop monitoring – iCMSpot

    iCMSpot – Online condition monitoring of dust stops

    • 24 V DC power supply
    • Digital output sensor signal
    • Steady “life bit“ sensor monitoring
    • Robust stainless steel housing

    iCMSpot Sensor technology

    • Steady online condition monitoring of fixed dust stop wear surface
    • Sensor wear signal at 80% wear and 20% time to schedule maintenance

    iCMSpot – Check Kit

    iCMSpot – Check Kit for iCMSpot technology

    ensure years of continuous proper wear detection

    • No separate power supply necessary
    • Upper LED button – Check of iCMSpot sensor logic
    • Lower LED button – Reset & restart iCMSpot sensor

    More information

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